Openair® robot systems: complete automation with perfect inline integration
Plasmatreat robot systems feature patented rotary nozzles to deliver plasma treatment (activation, cleaning), plasma coating, and surface hardening of components with the most varied geometry and sizes. This technology is integrated inline in the production process, without chamber systems. The component remains in the production line and can be directly processed following plasma treatment. This simplifies and accelerates the production process, making it particularly cost effective.
Complex components such as automobile instrument panels are treated inline with a robotic Openair-plasma® system. The plasma treatment can be adjusted to sweep large areas or to precisely follow contours where adhesive is to be applied.
Robot systems equipped with Openair® plasma ensure the greatest precision, even when used in complex applications. Openair® robot systems are robust and easy to operate. Nozzle configurations customized for each application can achieve high cycle times and process speeds, while Openair® plasma treatment also provides particularly high process reliability that can be reproduced every time.
Completely automated solutions for integrated plasma applications
The dry plasma process is particularly protective of the environment, even while it saves time. Conventional wet chemical processes and elaborate chamber systems can be completely eliminated.
Working together with our customers, we develop customized complete solutions for all possible applications in manufacturing. One example is the Plasmatreat robot system that features compact integration of all the plasma components for plasma polymerization.
New Research and Testing Equipment for Highly Technical Surface Treatment
Plasmatreat constantly faces shifting demands as a result of new ideas, regulations, and standards. Customers are increasingly approaching the company with unique and innovative project requests. Consequently, the capacities of the technology and research center will now be expanded to include a class-6 cleanroom.
Comprehensive Process Control for Openair-Plasma Systems
Plasmatreat supports digitized manufacturing with its Plasma Control Unit (PCU) and makes numerous controls, regulation, and monitoring functions available to ensure consistently high surface-treatment quality and reproducibility.
Plasma Instead of Chemicals – Using Openair-Plasma to reduce VOC Emissions
VOCs occur when solvents and solvent-containing products are used, and they are harmful to the environment. Nevertheless, manufacturing in many industries still involves pre-treating surfaces with primers, bonding agents or other chemicals that release VOCs. With its Openair-Plasma process, Plasmatreat offers an environmentally friendly alternative.
Press Release: Plasmatreat manufactures production cells including automated solutions for surface treatment of connector strips
In addition to the Openair-Plasma Systems for surface treatment Plasmatreat GmbH also offers individual production cells with automated solutions to ensure seamless integration in the production lines. Plasma Treatment Units (PTU) are tailored to the customer's technical processes and are equipped with various operating options. Here Plasmatreat offers the solution of coordinated process automation combining efficient surface treatment and a perfectly coordinated handling of assemblies and components.